Fitting a Rustler 44 Deck
Ever wondered how we fit all the pieces together? Well, our very own Dan Holmes (Rustler 44 charge hand) has written a comprehensive set of instructions on how to fit the deck....and all in two days!
When we fit the bulkheads, we leave them slightly long to allow us to fit them to the shape of the underneath of the deck! Once the deck is dry fitted, we dry fit the teak cappings, mix up some 'buff ralliseal' which is a 2 part dough, put a layer between the deck and hull flange and then another between the deck flange and capping. The next stage is to bolt the cappings down using 300 M8X60mm bolts, tighten again and plug the bolt hole. We then router out the seam on the capping joints ready to apply the sikaflex, screw the rubbing strake to the side of the capping which has been scarfed together in one long length beforehand. Finally, we sand the capping all over the router and put the final radius on the outer edge. Now it’s ready to apply all the stainless fittings!